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Profitable Poultry: Raising Birds on Pasture Livestock Alternatives Bulletin

In Kentucky,Poultry Growers Share Processor to Comply with Restrictive Laws

healthy mature bird

In Kentucky, a group of farmers, consumers, nonprofit organizations, university scientists, and health and agriculture department officials have jointly constructed a mobile processing unit – about the size of a large horse trailer – that can be hauled by truck to different locations. It contains the scalding, plucking, washing and packaging equipment each farm family needs to process broilers and turkeys.

One of the key players in the coalition is Heifer International (Heifer), a nonprofit organization that helps farmers with limited resources launch pastured poultry and other enterprises. Heifer applied for SARE funds, which, combined with major support from the Kentucky Department of Agriculture, financed the $75,000 mobile unit. Participating farmers helped design the unit, and Steve Muntz, Heifer’s Appalachia program manager and coordinator of the poultry project, said they are satisfied with their initial experiences.

“There was no alternative for the farmers,” Muntz said. “There is not a single federally inspected poultry processing plant in the state that will take birds from an independent producer, and selling live birds to individuals is the only other way, given the state restrictions.”

The USDA has exempted the unit from federal inspection, and the state has licensed it for both poultry and shrimp processing. Birds processed in the unit, the only legal method for independent Kentucky farmers to sell processed poultry, can be sold anywhere in the state.

The unit, which must be paired with a docking station equipped with potable water, electric and sewer connections, is located in Frankfort. To reach greater numbers of farmers and to minimize the per-station expense (estimated at $4,000 to $5,000), organizers expect to see another station constructed in eastern Kentucky.

Meanwhile, Heifer and its partners continue to seek a broader customer base for pastured poultry in the state. They also hope to establish a range poultry ooperative to meet the demand for the product and locate docking stations close to co-op members.

“We hope the mobile processing unit will provide a path to a new small-scale poultry industry in Kentucky,” Muntz said. “As agriculture has gotten bigger and bigger in this country, the doors to the marketplace have been closed to small farmers. The unit is one key available to Kentucky farmers to unlock those doors.”

  

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